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Custom injection moulds

We design and build prototype and production moulds. Every step, from part review to a stable process, takes place in one plant in Kowary.

Scope of service

Designed in our own engineering office

Every mould starts with an analysis of the part geometry. We design the runner and cooling layout so that the process is stable and the tool lasts.

  • DFM review and optimisation of part geometry
  • Runner system, gate locations and cooling layout
  • Steel selection and shrinkage calculation

Built in our toolroom

Cores, cavities and inserts are CNC-machined, spark-eroded and ground in-house. Assembly and fitting take place right next to the machine tools.

  • CNC machining of cores, cavities and inserts
  • EDM and precision grinding
  • Assembly, fitting and adjustment
C-⁠FORM toolroom: machine tools and mould assembly benches
Fig. 1Mould assembly and fitting right next to the machine tools.

MasterFlow hot runners

We build hot runner moulds with systems from MasterFlow of Sweden. C-⁠TECH, part of our group, is MasterFlow's representative in Poland, so our designers work directly with the manufacturer's engineers.

Hot runner moulds

From prototype to production

We build moulds for technical parts, housings, connectors and industrial components. Every tool is trialled and optimised on C-⁠TECH presses in the same plant before it goes into production.

  • Prototype moulds to validate the part
  • Production moulds for long runs
  • Trials and optimisation before handover
C-⁠TECH injection moulding machines in the Kowary plant
Fig. 2Mould trials on C-⁠TECH presses in the same plant.

Series production within the group

If you also need the parts, C-⁠TECH, part of the C-⁠FORM Group, runs production in C-⁠FORM moulds in the same plant, on presses from 25 to 1000 tonnes.

Injection moulding

Frequently asked questions

What kind of moulds do you build?

Prototype and production moulds for technical parts, housings, connectors and industrial components, with cold or hot runner systems.

Are the moulds tested before handover?

Yes. We trial and optimise every tool on the presses of C-⁠TECH, part of the C-⁠FORM Group, in the same plant, so that the process is stable and repeatable.

Can you also mould the parts for us?

Yes, within the group. Series production is run by C-⁠TECH in the same plant, on presses from 25 to 1000 tonnes.

How much does an injection mould cost?

The price of an injection mould depends on the size and geometry of the part, the number of cavities, the runner system, the steel grade, the surface and tolerance requirements, and the number of trials. C-⁠FORM quotes a specific price after reviewing the 3D model of the part.

What types of injection moulds are there?

Injection moulds can be classified in several ways, for example as prototype or production moulds, single- or multi-cavity moulds, and moulds with cold or hot runner systems. C-⁠FORM builds prototype and production moulds; we design each mould around the part, the material and the production volume.

Need a mould for your part?

Send the 3D model of the part (STEP, IGES or Parasolid) and a drawing with tolerances. Add the material, annual volume and your deadline.